The Results
Vaēso & Emperor improved the efficiency, speed, quality & productivity in 13 weeks, achieving impressive results.
Manufacturing Metrics
o 28% Quality right the first time improvement
o 27% Productivity improvement
Value Creation Financials
o Payback 5 months
The Need
Emperor Footwear Vietnam was founded in 1996 and currently has a total of 2,000 workers manufacturing 220,000 pairs / month for renowned clients such as Geox, Tamaris, Massimo Dutti and Zara Women.
Emperor Footwear has 4 production lines working on casual and fashion ladies and men footwear such as sandals, espadrilles, boots and sneakers.
Emperor identified the following desired outcomes:
o Improve Quality due to the increasing demands of today’s consumers
o Achieve sustainable Efficiency
o Enhance Flexibility to produce smaller orders
o Implement a Reliable and Accurate digital solution to enable quick problem solving
The Solution
1. To transform Emperor Footwear, Vaēso installed its Manufacturing Execution System, LIVE.
2. Each workstation was provided with short range RFID enabled tablets.
3. Visible flat screen TVs were installed across the shop floor displaying real-time dashboards.
4. 100% of materials-components-products were RFID-tagged allowing for automatic real-time product flow tracking.
5. Tablets captured Artisan cycle times, output, productivity and order status, among others.
Lien Phat Factory Vietnam was established in 1994 and currently has a total of 1,500 workers. For more than 20 years, Lien Phat Factory has successfully manufactured for worldwide clients such as Aldo, Hush Puppies, Macro Tozzi, or Relife.
Vaēso’s real-time visibility to every process combined with change management methodology helped Lien Phat Factory enhance their factory digitalization to improve the quality and productivity.
Results achieved in only 13 weeks:
o 30% Quality right the first time improvement
o 14% Productivity improvement
o <5-month Payback
May 20, 2022
Read more...Emperor Footwear Vietnam was founded in 1996 and currently manufactures for renowned clients such as Geox, Tamaris, Massimo Dutti and Zara Women.
Vaēso LIVE’s industry-specific shop floor technology combined with its unique Lean manufacturing & change management methodology achieved spectacular results creating a self-sustainable continuous improvement culture.
Results achieved in only 13 weeks:
o 28% Quality right the first time improvement
o 27% Productivity improvement
o 5-month Payback
July 12, 2022
Read more...<br>The Enfavet Group is one of the most renowned Apparel groups in Tunisia, founded in 1995. Enfavet Group has 970 employees manufacturing for worldwide brands such as Decathlon, Orsay, Pimkie or Calida.
Vaēso LIVE provided a combination of real-time visibility to every manufacturing process and shop floor engagement to build a Rapid Continuous Improvement Culture.
Impressive results achieved:
o 17% efficiency improvement
o 27% changeover reduction
September 12, 2022
Read more...
