Footwear – Lien Phat at Vietnam

May 20, 2022

LIVE



    The Results

    Vaēso & Lien Phat improved the efficiency, speed, quality & productivity in 13 weeks, achieving impressive results.

    Manufacturing Metrics

    o   30% Quality right the first time improvement

    o   14% Productivity improvement

    Value Creation Financials

    o   Payback <5 months

    The Need

    Lien Phat Factory Vietnam was established in 1994 and currently has a total of 1,500 workers. For more than 20 years, Lien Phat Factory has successfully manufactured for worldwide clients such as Aldo, Hush Puppies, Macro Tozzi and Relife.

    Lien Phat Factory focuses on women and children’s shoes such as sandals, open toes, boots and high boots.

    Lien Phat identified the following areas:

    o   Improve Quality due to the increasing demands of today’s consumers

    o   Improve Pairs per Person per Hour Productivity

    o   Enhance factory digitalization

    o   Understand the Root Cause of issues and take immediate actions to resolve

    The Solution

    1. A Manufacturing Execution System providing real-visibility to each process on the shop floor enabling immediate reaction & correction

    2. RFID product flow tracking enabling 100% accurate and reliable manufacturing data

    3. Manufacturing-specific content, including processes, defects, pictures and Standard Operating Procedures (SOPs)

    4. Combination of industry-specific shop floor technology and LEAN Manufacturing & Change Management experts to ensure the transformation is sustainable

    5. Activating and engaging the shop floor to build a Rapid Continuous Improvement Culture

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