The Results
Vaēso & Lien Phat improved the efficiency, speed, quality & productivity in 13 weeks, achieving impressive results.
Manufacturing Metrics
o 30% Quality right the first time improvement
o 14% Productivity improvement
Value Creation Financials
o Payback <5 months
The Need
Lien Phat Factory Vietnam was established in 1994 and currently has a total of 1,500 workers. For more than 20 years, Lien Phat Factory has successfully manufactured for worldwide clients such as Aldo, Hush Puppies, Macro Tozzi and Relife.
Lien Phat Factory focuses on women and children’s shoes such as sandals, open toes, boots and high boots.
Lien Phat identified the following areas:
o Improve Quality due to the increasing demands of today’s consumers
o Improve Pairs per Person per Hour Productivity
o Enhance factory digitalization
o Understand the Root Cause of issues and take immediate actions to resolve
The Solution
1. A Manufacturing Execution System providing real-visibility to each process on the shop floor enabling immediate reaction & correction
2. RFID product flow tracking enabling 100% accurate and reliable manufacturing data
3. Manufacturing-specific content, including processes, defects, pictures and Standard Operating Procedures (SOPs)
4. Combination of industry-specific shop floor technology and LEAN Manufacturing & Change Management experts to ensure the transformation is sustainable
5. Activating and engaging the shop floor to build a Rapid Continuous Improvement Culture
Lien Phat Factory Vietnam was established in 1994 and currently has a total of 1,500 workers. For more than 20 years, Lien Phat Factory has successfully manufactured for worldwide clients such as Aldo, Hush Puppies, Macro Tozzi, or Relife.
Vaēso’s real-time visibility to every process combined with change management methodology helped Lien Phat Factory enhance their factory digitalization to improve the quality and productivity.
Results achieved in only 13 weeks:
o 30% Quality right the first time improvement
o 14% Productivity improvement
o <5-month Payback
May 20, 2022
Read more...Emperor Footwear Vietnam was founded in 1996 and currently manufactures for renowned clients such as Geox, Tamaris, Massimo Dutti and Zara Women.
Vaēso LIVE’s industry-specific shop floor technology combined with its unique Lean manufacturing & change management methodology achieved spectacular results creating a self-sustainable continuous improvement culture.
Results achieved in only 13 weeks:
o 28% Quality right the first time improvement
o 27% Productivity improvement
o 5-month Payback
July 12, 2022
Read more...<br>The Enfavet Group is one of the most renowned Apparel groups in Tunisia, founded in 1995. Enfavet Group has 970 employees manufacturing for worldwide brands such as Decathlon, Orsay, Pimkie or Calida.
Vaēso LIVE provided a combination of real-time visibility to every manufacturing process and shop floor engagement to build a Rapid Continuous Improvement Culture.
Impressive results achieved:
o 17% efficiency improvement
o 27% changeover reduction
September 12, 2022
Read more...
