Apparel – Enfavet Group at Tunisia

September 12, 2022

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    The Results

    Vaēso & Enfavet improved the efficiency, speed, quality & productivity in 9 weeks, achieving impressive results.

    Manufacturing Metrics

    o   17% efficiency improvement

    o   27% changeover reduction

    Value Creation Financials

    o   Monthly savings $10,650

    o   Net Present Value $269,090

    o   Payback 11 months

    o   Annual IRR 187%

    The Need

    The Enfavet Group is one of the most renowned Apparel groups in Tunisia, founded in 1995. Enfavet Group has 970 employees manufacturing for worldwide brands such as Decathlon, Orsay, Pimkie or Calida.

    With an annual capacity of 4.5M pieces producing casual and athletic garments such as swimsuits, all knitted items, woven pants and others.

    Enfavet Group identified the following desired outcomes:

    o   Improve Efficiency OWE (Overall Working Efficiency)

    o   Reduce changeover time

    o   Reduce machine breakdown / maintenance

    o   Improve Artisans skills

    o   Implement a reliable Industry 4.0 solution that provided accurate data to enable visibility and quick problem solving

    The Solution

    1.  A Manufacturing Execution System providing real-time visibility to every process on the shop floor for immediate reaction & correction.

    2. RFID tracking technology enabling 100% accurate data recording

    3. Shop floor engagement to achieve impressive improvements and build a Rapid Continuous Improvement Culture

    <br>Industry-Specific Shop Floor Technology
    <br>LEAN Manufacturing & Change Management <br>Methodology

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