The Results
Vaēso & Enfavet improved the efficiency, speed, quality & productivity in 9 weeks, achieving impressive results.
Manufacturing Metrics
o 17% efficiency improvement
o 27% changeover reduction
Value Creation Financials
o Monthly savings $10,650
o Net Present Value $269,090
o Payback 11 months
o Annual IRR 187%
The Need
The Enfavet Group is one of the most renowned Apparel groups in Tunisia, founded in 1995. Enfavet Group has 970 employees manufacturing for worldwide brands such as Decathlon, Orsay, Pimkie or Calida.
With an annual capacity of 4.5M pieces producing casual and athletic garments such as swimsuits, all knitted items, woven pants and others.
Enfavet Group identified the following desired outcomes:
o Improve Efficiency OWE (Overall Working Efficiency)
o Reduce changeover time
o Reduce machine breakdown / maintenance
o Improve Artisans skills
o Implement a reliable Industry 4.0 solution that provided accurate data to enable visibility and quick problem solving
The Solution
1. A Manufacturing Execution System providing real-time visibility to every process on the shop floor for immediate reaction & correction.
2. RFID tracking technology enabling 100% accurate data recording
3. Shop floor engagement to achieve impressive improvements and build a Rapid Continuous Improvement Culture
Lien Phat Factory Vietnam was established in 1994 and currently has a total of 1,500 workers. For more than 20 years, Lien Phat Factory has successfully manufactured for worldwide clients such as Aldo, Hush Puppies, Macro Tozzi, or Relife.
Vaēso’s real-time visibility to every process combined with change management methodology helped Lien Phat Factory enhance their factory digitalization to improve the quality and productivity.
Results achieved in only 13 weeks:
o 30% Quality right the first time improvement
o 14% Productivity improvement
o <5-month Payback
May 20, 2022
Read more...Emperor Footwear Vietnam was founded in 1996 and currently manufactures for renowned clients such as Geox, Tamaris, Massimo Dutti and Zara Women.
Vaēso LIVE’s industry-specific shop floor technology combined with its unique Lean manufacturing & change management methodology achieved spectacular results creating a self-sustainable continuous improvement culture.
Results achieved in only 13 weeks:
o 28% Quality right the first time improvement
o 27% Productivity improvement
o 5-month Payback
July 12, 2022
Read more...<br>The Enfavet Group is one of the most renowned Apparel groups in Tunisia, founded in 1995. Enfavet Group has 970 employees manufacturing for worldwide brands such as Decathlon, Orsay, Pimkie or Calida.
Vaēso LIVE provided a combination of real-time visibility to every manufacturing process and shop floor engagement to build a Rapid Continuous Improvement Culture.
Impressive results achieved:
o 17% efficiency improvement
o 27% changeover reduction
September 12, 2022
Read more...
